feat: 完成 issue #80 [Ti-2] 跨工序寻优模型训练(纯标准库岭回归+多目标关联建模+R2评估+可解释权重+JSON序列化)

This commit is contained in:
2026-08-05 04:03:23 +08:00
parent c42846e18a
commit dcbd196fe9
4 changed files with 623 additions and 3 deletions
@@ -0,0 +1,397 @@
# -*- coding: utf-8 -*-
"""Ti-2 跨工序关联寻优 · 模型训练(Issue #80 / PRD §5.3 ④)。
承接 #78/#79 的配方优化建模与求解器,本模块把"上游工序指标 → 下游工序质量"
的**跨工序关联**建成**可训练、可评估、可序列化**的轻量模型,为「数据就绪后」
的跨工序寻优(PRD 架构表:``入:上游(TiCl₄)指标;出:下游(海绵钛)寻优建议``)
提供量化基础。
PRD 设计口径
------------
- 架构表(PRD §5.3 ④):``跨工序关联寻优 | 关联建模 | 入:上游(TiCl₄)指标;
出:下游(海绵钛)寻优建议 | 高(需闭环反馈)``。
- 模板化技术路径:默认「固定主干 + 可配置超参」;**新增结构走插件注册而非改
内核**。故本模块主干为**线性 / 岭回归(纯标准库)**,跨工序的强非线性关联
(LSTM/GNN)走 recipe 插件,不在本期内核。
- 里程碑表:二期交付(标注数据 ≥ 6 个月,LIMS 对接后补标)。故本期交付**可跑通、
可测试**的关联模型与训练/评估闭环,数据就绪后即可上线。
本模块交付
----------
1. **``CrossProcessSample``**:跨工序样本(上游特征 Dict + 下游目标 + 批次/时间),
鸭子类型,便于独立测试。
2. **``RidgeRegression``**:纯标准库岭回归(含截距、L2 正则、闭式解),
``fit`` / ``predict`` / 评估(MSE、R²)。
3. **``CrossProcessModel``**:跨工序关联模型——把上游指标映射到下游质量,聚合
多个下游目标的回归器;``fit`` / ``predict`` / ``evaluate``(R² 报告)/ 序列化
(零依赖 JSON,便于版本化保存与 #41 模型模板注册机制对接)。
4. **``CrossProcessModelConfig``**:声明式配置(特征清单、目标清单、正则强度、
训练最小样本数),对齐 PRD「超参包驱动」。
设计要点
--------
- **零第三方依赖**(纯标准库):与内核既有模块一致,便于离线/隔离网部署。
- **训练/评估分离**:``evaluate`` 在测试段产出每个目标的 R²(拟合优度),对齐
PRD「关键质量指标预测准确率 ≥ 90%」的评估口径。
- **数据门槛前置校验**:``min_samples`` 不足时拒绝训练(对齐 PRD「监督模型需
≥ 6 个月标注」的数据门槛约束,避免低质上线)。
- **与 #78/#79 解耦**:模型只依赖样本的 Dict 特征,输出下游质量预测;上层
(#81)可把预测喂回 #78 的目标函数做跨工序寻优。
"""
from __future__ import annotations
import json
import math
import os
from dataclasses import dataclass, field
from typing import Any, Dict, List, Optional, Sequence, Tuple
NAN = float("nan")
class CrossProcessError(ValueError):
"""跨工序关联模型错误(特征缺失/样本不足/未训练等)。"""
def _is_num(x: object) -> bool:
return isinstance(x, (int, float)) and not (isinstance(x, float) and math.isnan(x))
# ---------------------------------------------------------------------------
# 样本
# ---------------------------------------------------------------------------
@dataclass
class CrossProcessSample:
"""跨工序样本:上游特征 + 下游目标(鸭子类型,便于独立测试)。
``upstream`` 的 key 为上游测点/特征名(如 ``TiCl4_purity``、``TiCl4_impurity``),
``downstream`` 的 key 为下游质量指标(如 ``sponge_titanium_grade``)。
"""
upstream: Dict[str, float] = field(default_factory=dict)
downstream: Dict[str, float] = field(default_factory=dict)
batch: str = "" # 批次号(可溯源,供 #81 引用)
timestamp: float = 0.0
# ---------------------------------------------------------------------------
# 岭回归(纯标准库闭式解)
# ---------------------------------------------------------------------------
class RidgeRegression:
"""单目标岭回归(含截距 + L2 正则),闭式解(零第三方依赖)。
解析解:``w = (XᵀX + λI)⁻¹ Xᵀ y``(``X`` 已含截距列);用高斯消元解线性
方程组避免 numpy 依赖。``λ=0`` 即普通最小二乘。
"""
def __init__(self, alpha: float = 1.0) -> None:
if alpha < 0:
raise CrossProcessError("岭回归正则强度 alpha 必须 ≥ 0")
self.alpha = alpha
self._feature_names: List[str] = []
self._weights: List[float] = [] # 末位为截距
self._fitted = False
@property
def fitted(self) -> bool:
return self._fitted
@property
def feature_names(self) -> List[str]:
return list(self._feature_names)
def fit(self, X: Sequence[Sequence[float]], y: Sequence[float],
feature_names: Sequence[str]) -> "RidgeRegression":
"""在训练段拟合(X 不含截距列,内部补)。"""
n = len(X)
if n == 0:
raise CrossProcessError("RidgeRegression.fit 至少需要 1 条样本")
if n != len(y):
raise CrossProcessError("X 与 y 样本数不一致")
p = len(feature_names)
if any(len(row) != p for row in X):
raise CrossProcessError("X 列数与 feature_names 不一致")
# 设计矩阵加截距列(末列恒为 1)
Xa = [list(row) + [1.0] for row in X]
# XtX + λI(不对截距正则:最后一行/列不加 λ)
dim = p + 1
A = [[0.0] * dim for _ in range(dim)]
for row in Xa:
for i in range(dim):
for j in range(dim):
A[i][j] += row[i] * row[j]
for i in range(p): # 不对截距正则
A[i][i] += self.alpha
# Xty
b = [0.0] * dim
for k, row in enumerate(Xa):
for i in range(dim):
b[i] += row[i] * y[k]
# 解 A w = b(高斯消元 + 回代,带部分主元)
self._weights = _solve_linear(A, b)
self._feature_names = list(feature_names)
self._fitted = True
return self
def predict_one(self, x: Sequence[float]) -> float:
if not self._fitted:
raise CrossProcessError("RidgeRegression 未 fit")
if len(x) != len(self._feature_names):
raise CrossProcessError("预测特征数与训练不一致")
return sum(w * v for w, v in zip(self._weights[:-1], x)) + self._weights[-1]
def weights_dict(self) -> Dict[str, float]:
"""特征权重 + 截距(可解释,供 #81 引用)。"""
if not self._fitted:
return {}
d = {name: self._weights[i] for i, name in enumerate(self._feature_names)}
d["__intercept__"] = self._weights[-1]
return d
def to_dict(self) -> Dict[str, Any]:
return {
"alpha": self.alpha,
"feature_names": list(self._feature_names),
"weights": list(self._weights),
}
@classmethod
def from_dict(cls, d: Dict[str, Any]) -> "RidgeRegression":
m = cls(alpha=float(d.get("alpha", 1.0)))
m._feature_names = list(d.get("feature_names", []))
m._weights = [float(w) for w in d.get("weights", [])]
m._fitted = bool(m._weights)
return m
# ---------------------------------------------------------------------------
# 线性方程组求解(高斯消元,部分主元)
# ---------------------------------------------------------------------------
def _solve_linear(A: List[List[float]], b: List[float]) -> List[float]:
"""解 A w = b(方阵),高斯消元 + 回代,带部分主元选元。"""
n = len(A)
# 增广矩阵
M = [list(A[i]) + [b[i]] for i in range(n)]
for col in range(n):
# 部分主元
pivot = max(range(col, n), key=lambda r: abs(M[r][col]))
if abs(M[pivot][col]) < 1e-12:
raise CrossProcessError("正规方程奇异(特征共线性或样本不足)")
M[col], M[pivot] = M[pivot], M[col]
# 消元
piv = M[col][col]
for r in range(col + 1, n):
factor = M[r][col] / piv
if factor != 0.0:
for c in range(col, n + 1):
M[r][c] -= factor * M[col][c]
# 回代
w = [0.0] * n
for i in range(n - 1, -1, -1):
s = M[i][n] - sum(M[i][j] * w[j] for j in range(i + 1, n))
w[i] = s / M[i][i]
return w
# ---------------------------------------------------------------------------
# 跨工序关联模型
# ---------------------------------------------------------------------------
@dataclass
class CrossProcessModelConfig:
"""跨工序关联模型声明式配置(对齐 PRD 超参包驱动)。"""
upstream_features: List[str] = field(default_factory=list)
downstream_targets: List[str] = field(default_factory=list)
alpha: float = 1.0 # 岭回归正则强度
min_samples: int = 10 # 训练最小样本数(数据门槛前置校验)
def __post_init__(self) -> None:
if not self.upstream_features:
raise CrossProcessError("upstream_features 不能为空")
if not self.downstream_targets:
raise CrossProcessError("downstream_targets 不能为空")
if self.alpha < 0:
raise CrossProcessError("alpha 必须 ≥ 0")
if self.min_samples < 2:
raise CrossProcessError("min_samples 必须 ≥ 2")
class CrossProcessModel:
"""跨工序关联模型:上游指标 → 下游质量(多目标,每目标一个岭回归)。
训练阶段对每个下游目标拟合一个岭回归;推理阶段给定上游指标预测全部下游目标;
评估阶段在测试段产出每个目标的 R²(拟合优度)。
"""
def __init__(self, config: CrossProcessModelConfig) -> None:
self.config = config
self._regressors: Dict[str, RidgeRegression] = {}
self._fitted = False
# 训练统计(可解释,供 #81 引用)
self.train_n: int = 0
self.train_means: Dict[str, float] = {}
@property
def fitted(self) -> bool:
return self._fitted
# ---- 训练 --------------------------------------------------------
def fit(self, samples: Sequence[CrossProcessSample]) -> "CrossProcessModel":
"""在训练段对每个下游目标拟合岭回归。"""
cfg = self.config
if len(samples) < cfg.min_samples:
raise CrossProcessError(
f"训练样本不足:{len(samples)} < min_samples={cfg.min_samples}"
"(对齐 PRD 监督模型数据门槛)")
# 构造 X / 每目标 y
X: List[List[float]] = []
per_target_y: Dict[str, List[float]] = {t: [] for t in cfg.downstream_targets}
for s in samples:
row = []
ok = True
for f in cfg.upstream_features:
v = s.upstream.get(f)
if not _is_num(v):
ok = False
break
row.append(float(v))
if not ok:
continue
# 每个目标都要有值,否则跳过该样本(保持对齐)
target_vals = {}
for t in cfg.downstream_targets:
tv = s.downstream.get(t)
if not _is_num(tv):
ok = False
break
target_vals[t] = float(tv)
if not ok:
continue
X.append(row)
for t in cfg.downstream_targets:
per_target_y[t].append(target_vals[t])
if len(X) < cfg.min_samples:
raise CrossProcessError(
f"有效训练样本不足:{len(X)} < {cfg.min_samples}(含缺失值过滤后)")
self._regressors = {}
for t in cfg.downstream_targets:
reg = RidgeRegression(alpha=cfg.alpha)
reg.fit(X, per_target_y[t], cfg.upstream_features)
self._regressors[t] = reg
self.train_n = len(X)
# 训练段上游特征均值(漂移检测/可解释输入)
self.train_means = {
f: sum(row[i] for row in X) / len(X)
for i, f in enumerate(cfg.upstream_features)
}
self._fitted = True
return self
# ---- 推理 --------------------------------------------------------
def predict(self, upstream: Dict[str, float]) -> Dict[str, float]:
"""给定上游指标,预测全部下游目标。"""
if not self._fitted:
raise CrossProcessError("CrossProcessModel 未 fit")
row = []
for f in self.config.upstream_features:
v = upstream.get(f)
if not _is_num(v):
raise CrossProcessError(f"预测缺少上游特征 {f!r}")
row.append(float(v))
return {t: reg.predict_one(row) for t, reg in self._regressors.items()}
# ---- 评估 --------------------------------------------------------
def evaluate(self, samples: Sequence[CrossProcessSample]) -> Dict[str, float]:
"""在测试段产出每个目标的 R²(拟合优度)+ 总体 MSE。"""
if not self._fitted:
raise CrossProcessError("CrossProcessModel 未 fit,无法 evaluate")
report: Dict[str, float] = {}
# 收集每个目标的 真实/预测
per_target: Dict[str, Tuple[List[float], List[float]]] = {
t: ([], []) for t in self.config.downstream_targets
}
for s in samples:
try:
pred = self.predict(s.upstream)
except CrossProcessError:
continue
for t in self.config.downstream_targets:
truth = s.downstream.get(t)
if not _is_num(truth):
continue
per_target[t][0].append(float(truth))
per_target[t][1].append(pred[t])
all_sq_err = []
for t, (truths, preds) in per_target.items():
if not truths:
report[f"r2_{t}"] = NAN
continue
mean_t = sum(truths) / len(truths)
ss_res = sum((tr - pr) ** 2 for tr, pr in zip(truths, preds))
ss_tot = sum((tr - mean_t) ** 2 for tr in truths)
r2 = 1.0 - ss_res / ss_tot if ss_tot > 1e-12 else (1.0 if ss_res < 1e-12 else NAN)
report[f"r2_{t}"] = r2
all_sq_err.extend((tr - pr) ** 2 for tr, pr in zip(truths, preds))
report["mse_overall"] = (sum(all_sq_err) / len(all_sq_err)) if all_sq_err else NAN
report["n_eval"] = float(sum(len(v[0]) for v in per_target.values()))
return report
# ---- 可解释(供 #81) -------------------------------------------
def feature_weights(self, target: str) -> Dict[str, float]:
"""某下游目标的上游特征权重 + 截距(可解释:上游对下游的影响)。"""
reg = self._regressors.get(target)
if reg is None:
raise CrossProcessError(f"未知下游目标 {target!r}")
return reg.weights_dict()
# ---- 序列化 ------------------------------------------------------
def to_dict(self) -> Dict[str, Any]:
return {
"config": {
"upstream_features": list(self.config.upstream_features),
"downstream_targets": list(self.config.downstream_targets),
"alpha": self.config.alpha,
"min_samples": self.config.min_samples,
},
"train_n": self.train_n,
"train_means": dict(self.train_means),
"regressors": {t: r.to_dict() for t, r in self._regressors.items()},
}
@classmethod
def from_dict(cls, d: Dict[str, Any]) -> "CrossProcessModel":
cfg = CrossProcessModelConfig(
upstream_features=list(d["config"]["upstream_features"]),
downstream_targets=list(d["config"]["downstream_targets"]),
alpha=float(d["config"].get("alpha", 1.0)),
min_samples=int(d["config"].get("min_samples", 10)),
)
m = cls(cfg)
m.train_n = int(d.get("train_n", 0))
m.train_means = dict(d.get("train_means", {}))
m._regressors = {t: RidgeRegression.from_dict(rd)
for t, rd in d.get("regressors", {}).items()}
m._fitted = bool(m._regressors)
return m
def save(self, path: str) -> None:
with open(path, "w", encoding="utf-8") as fh:
json.dump(self.to_dict(), fh, ensure_ascii=False, indent=2)
@classmethod
def load(cls, path: str) -> "CrossProcessModel":
with open(path, "r", encoding="utf-8") as fh:
return cls.from_dict(json.load(fh))